Brief Analysis No. 31: Digital technologies for developing resource-efficient products and services

Via simulation instead of prototypes: Digital technologies simplify the development of products and services in many ways. Simultaneously, companies face the challenge of dealing with the complexity of data management. The following brief analysis "Digital technologies for the development of resource-efficient products and services" points out how companies can save natural resources already in product development through digitisation, "Industrie 4.0" and innovative methods.

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Brief Analysis No. 31: Digital technologies for developing resource-efficient products and services© PantherMedia/Gorodenkoff (edited)

Studies

Ecological and economic Assessment of Resource Use: Water-miscible cooling Lubricants

Cooling lubricants (coolants) are of great importance in metal cutting and forming. They increase the productivity and cost-effectiveness of the processes. In companies in the metalworking industry, water-miscible cooling lubricants are used in around 90 % of machining processes. They consist of a mostly mineral oil-based base oil and an additive package.

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Das Bild zeigt die Anwendung eines Kühlschmierstoffs an einer Produktionsmaschine.© Kadmy/Fotolia.com

Resource Efficiency through Industry 4.0 – Potential for SMEs in the Manufacturing Sector

The digital transformation in industrial production offers considerable potential for increasing material and energy efficiency in companies. At the same time, the digitisation technologies used also require resources themselves: materials, including critical raw material, are used in the production of ICT components. Furthermore, the digital transformation can lead to higher energy consumption. The study "Resource efficiency through industry 4.0 - Potentials for SMEs in the manufacturing sector" focuses on this conflict between opportunities and challenges.

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Das Bild zeigt eine Mindmap, in deren Mitte 4.0 zu lesen ist. An den Enden der Arme sind verschiedene Icons zu sehen, die für industrielle Produktion stehen.© VDI ZRE

Ecological and economical Assessment of Resource Use: Stationary Energy Storage Systems in industrial Production

Stationary energy storage systems are a necessary component of a future power supply system with high shares of renewable energies. Used in decentralized industrial applications, they help to increase resource efficiency while minimizing the costs of power supply. Storage solutions for the short to medium-term storage of electrical energy are therefore seen as a contribution to the success of the energy transition being driven forward in Germany.

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The image shows a blue glowing battery sticking out of a sea of battery heads.© Cybrain/Fotolia.com

Ecological and economic Assessment of Resource Use: Additive Manufacturing Processes in industrial Production

Additive processes as a key technology of digitisation are considered to be faster and more cost-effective. Among other things, because less scrap is produced and less waste is generated during manufacturing. Using a specific case study, the study compares the resource consumption of an additive manufacturing process with a conventional manufacturing process.

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The picture shows a part of an industrial production machine.© PantherMedia / moreno.soppelsa